A personal Chapter Book (?)

Lulu is one option. Another is self-publishing. It requires an initial investment of a Zip-Bind punch ($100 at Staples, though better models are available. The cheaper models aren't worth the money). The ZipBind spines are fairly inexpensive, and the process is easy. I buy a high-quality ream of paper and have the store chop it in half. You then feed the sheets in, use MS Word to develop the entire document. I suggest you put the covers on different paper and as a different document. Take some cheapy paper, cut it in half yourself, and practice till you get it right. It's actually fun making and designing your own document. Also, you can easily add graphics and get everything exactly as you want it. It takes about 15 minutes to punch and assemble.

Alcuin